When it comes to maintaining the performance and longevity of machinery and equipment that rely on oil for lubrication, an oil filtration unit plays a vital role. In this article, we will delve into the world of oil filtration units, exploring what they are, the types of oil filtration systems, the part that holds the oil filter, and the process of filtrating oil. We will also discuss the importance of oil filtration and provide insights on choosing the right oil filtration unit. This article will also oversee HEMS’s range of oil filtration units.

What is an oil filtration unit?

An oil filtration unit is a device or system designed to filter out contaminants, impurities, and debris from oil. Thereby, they ensure clean oil is supplied to machinery and equipment for lubrication. Oil filtration units are commonly used in various industries such as automotive, manufacturing, aviation, marine, and power generation, among others.

What are the two types of oil filtration systems?

There are two main types of oil filtration systems: bypass filtration and full-flow filtration.

Bypass Filtration

Bypass filtration involves diverting a portion of the oil flow from the main oil circuit to a separate filter. This allows for more thorough filtration, as the oil passes through the bypass filter multiple times. This ensures that even the smallest particles are removed. Furthermore, bypass filtration is typically used in conjunction with full-flow filtration to achieve maximum filtration efficiency.

Full-Flow Filtration

Full-flow filtration is the most common type of oil filtration system used in heavy equipment maintenance. It involves passing the oil through a filter that is installed in the main oil circuit, allowing it to capture contaminants before the oil is circulated back into the engine, transmission, or hydraulic system. Full-flow filtration is designed to remove larger particles and contaminants, ensuring that the oil remains clean and free of debris.

What is the part called that holds the oil filter?

The part that holds the oil filter is known as the oil filter housing. It is a crucial component of the oil filtration system,. This is due to it holding and supporting the oil filter element in place, ensuring proper oil flow through the filter media. Oil filter housings are typically made of metal or plastic. Henceforth, they are designed to be durable and resistant to oil and environmental conditions.

How do you filtrate oil?

The process of filtrating oil typically involves several steps, which may vary depending on the type of oil filtration system used. Here is a general overview of the process:

Step 1: Oil Inlet

Firstly, the oil enters the oil filtration unit through the oil inlet, which is connected to the oil supply line of the machinery or equipment. The oil may pass through a pre-filter or strainer to remove larger particles before entering the main filtration system.

Step 2: Filtration

In this step, the oil passes through the filtration media. This can be a filter element, screen, mesh, or chemical additive. The contaminants in the oil are trapped or neutralized by the filtration media, allowing clean oil to pass through and continue to the next stage.

Step 3: Oil Outlet

Moreover, the filtered oil exits the oil filtration unit through the oil outlet and is returned to the machinery or equipment for lubrication. The clean oil helps to reduce wear and tear, prevent damage to sensitive components, and maintain optimal performance.

Step 4: Bypass Valve

Lastly, some oil filtration systems may also include a bypass valve as a safety mechanism. If the filtration media becomes clogged or overloaded with contaminants, the bypass valve opens, allowing oil to bypass the filter and continue to flow to the machinery or equipment. This prevents a complete loss of oil supply in case of filter failure.

Importance of Oil Filtration

Effective oil filtration is critical for the smooth operation and longevity of machinery and equipment that rely on oil for lubrication. Contaminated oil can cause wear and tear, damage to components, reduced efficiency, and increased maintenance costs. Regular oil filtration helps to remove contaminants, such as dirt, debris, metal shavings, and sludge, that can accumulate in oil over time and compromise its quality. Clean oil ensures optimal lubrication, reduces friction, dissipates heat, and extends the lifespan of machinery and equipment.

Choosing the Right Oil Filtration Unit

Selecting the appropriate oil filtration unit for a specific application requires careful consideration of various factors. This includes the type of contaminants, flow rate, pressure, temperature, and compatibility with the machinery or equipment. Moreover, it is essential to consult with experts or refer to manufacturer recommendations to ensure the right oil filtration unit is chosen for optimal performance and longevity.

Otherwise, HEMS provide a series of Oil Filtration Units. There are two models: HE-MF-15 and HE-MF-20. They are high-end technology machines popularly used for Superfine Stage Filtration (fine solid particle removal) of lubricating and hydraulic oils. FS series machines are externally attached, independently operating by-pass oil purifying machines. Superfine filtration of contaminant particles by absolute media filters of high dirt holding capacity. Additionally, the latter model is practically a higher capacity model of the former.

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Oil Filtration Unit: Conclusion

In conclusion, an oil filtration unit is a crucial component in maintaining the performance and durability of machinery and equipment that rely on oil for lubrication. Proper oil filtration through mechanical or chemical means helps to remove contaminants and ensure clean oil supply, preventing wear and tear, damage to components, and costly maintenance. Lastly, one can also highlight the significance of effective oil filtration in improving equipment lifespan, reducing downtime, and lowering maintenance costs