Do you outsource your cylinder repair?

Do you have the latest and right equipment to do this?

Are you still using dangerous old methods?

HEMS/Tuxco offers the most comprehensive range of hydraulic cylinder repair stands available in the market today. All HEMS/Tuxco repair stands come complete with the accessories required to begin repairing cylinders immediately. Aided with a trained technician, the largest of cylinders can be fully disassembled, repaired and reassembled in under an hour.

HEMS/Tuxco Hydraulic Cylinder Repair Features

  • Versatility

  • One Man Operation

  • Built in Power

  • Quick return on investment

  • Years of maintenance- free

  • Easy installation

  • Centreline Mounting

  • Built in Universal Spanner Wrench

  • T-Slot Securing System

  • Universal High Torque Wrench

  • Adjustable support stands

  • Easy to read Torque Gauges

DOWNLOAD CYLINDER REPAIR BROCHURE












All models are available certified CE


Products


Repair hydraulic cylinders faster, safer and make more profit than ever with HEMS/Tuxco Hydraulic Cylinder Servicer.




HEMS/Tuxco Hydraulic Cylinder Repair

It is possible to carry out a full repair of most Cylinders (disassemble, repair and reassemble) in less than an hour!









HCT-3000 Hydraulic Cylinder Tester

When your business is replacing hydraulic cylinders for your own equipment or that of a customer, knowing that each cylinder repair is perfect before it is reinstalled is essential. Being able to guarantee that there are no rod or piston seal leaks and that the cylinder will work properly means greater profit, satisfied customers and long term customer loyalty.

The high volume, high pressure hydraulic system and precise controls and gauges of the HCT-3000 Hydraulic Cylinder Tester provide a high speed testing capability. With 3000 PSI testing capacity, all cylinder repairs can be guaranteed not to fail when reinstalled into the field. A low cost insurance policy, that proves to be a valuable addition to any hydraulic repair facility.

HCT-3000 Hydraulic Cylinder Tester
HEMS/ Tuxco Model HCT-3000
Maximum Testing Pressure 3000 psi (207 bar)
Horsepower 7½ HP
Hydraulic Pump Capacity 20 GPM (76 LPM)
Power Required ALL VOLTAGE 50/60HZ/3 Ph
Reservoir Capacity 60 Gallons (227 Liters)
FEATURES: High Pressure Hoses with Quick Disconnects
Hose Storage Rack
Liquid Filled Test Gauges
Quick Disconnect Adapters
Shop Air Adapter for Oil Removal After Testing
Low Friction Caster Wheels
OPTIONAL ACCESSORIES: Item No. 17103 SAE 61 Series Flange Kit
1/2" Flange Set, Complete
3/4" Flange Set, Complete
1" Flange Set, Complete
1 1/4" Flange Set, Complete
1 1/2" Flange Set, Complete
2" Flange Set, Complete

Item No. 17104 SAE 62 Series Flange Kit
1/2" Flange Set, Complete
3/4" Flange Set, Complete
1" Flange Set, Complete
1 1/4" Flange Set, Complete
1 1/2" Flange Set, Complete
2" Flange Set, Complete

DOWNLOAD HCT-3000 HYDRAULIC CYLINDER TESTER BROCHURE


CBW-300 Cylinder Barrel Washer

Dirt and honing debris are every hydraulic systems' worst enemies. HEMS/Tuxco's CBW-300 Cylinder Washer guarantees that cylinders will be contaminant free when they are reassembled and reinstalled into the field.

The CBW-300 uses rotating pressure spray nozzles and rotating brushes to make repaired cylinders factory clean. A powerful 12 GPM diaphragm pump that flushes out all the debris quickly. Two sets of brushes handle cylinders with from 4 to 13 1/2" bores.

Cleaning solution, dirt and debris don't go down the drain. The effluent exits the cylinder under a splash guard to keep the work area clean and dry. It then passes through 25 micron filter bags that cleans the solution, returning it to the Washer tank for reuse. A second filter stack will filter the solution down to 3 microns. Debris is trapped by the filter bags and disposed of with the shop's dry waste. It's a system designed for maximum productivity and to help avoid OSHA and EPA violations.

The unit operates 100% off compressed shop air.

CBW-300 Cylinder Barrel Washer
70 Gallon Stainless Steel Tank Equipped with Heavy-Duty Casters
12 GPM Diaphragm Pump (Require Only Compressed Air for Operation)
Collapsible, See-Through Splash Shield
Removable Catch Basin For Easy Cleaning
Set of Two – 25 Micron Filter Bags for Catch Basin
3 Micron Spin-On Filter for Recirculation System
Visual Contamination Indicator for Recirculation System
Cylinder Stand with Hold Downs
Q.D. Equipped Solvent Hose Assembly
Rotating Nozzle Head and Brush Holder
Set of Six – 6” Bristle Brushes (Replacement is Tuxco Item No. 11658)
Air Powered, Variable Speed Brush and Nozzle Drive Unit
Flushing Adapter for Cleaning Built-In Plumbing and Manifolds
6’, 10’, and 12’ Extension Shafts

DOWNLOAD CBW-300 CYLINDER BARREL WASHER TESTER”


HCS-30 Hydraulic Cylinder Servicer

The HEMS/ Tuxco Model HCS-30 Hydraulic Cylinder Servicer includes a double acting torquer cylinder as well as our built-in, high speed hydraulic nut runner to make hydraulic cylinder repair jobs faster, easier, and safer than ever before. This model provides a technician with all of the tools that he needs to quickly repair tough and hard to handle hydraulic cylinders. All of the functions of the HCS-30 are powered by a 5 HP, 3 Phase hydraulic power supply.

Low voltage solenoid valves are activated by a six push button pendant control, which allows the operator to position himself in various positions around the servicer at his discretion. At the push of a button, a single operator can generate up to 30,000 lb-ft (4140 kg-m) of torque to loosen threaded glands and piston retaining nuts. Our built-in High Speed Hydraulic Nut Runner then provides 5,000 lb-ft (690 kg-m) of torque at 8 RPM to quickly remove the loosened gland or nut.

The HCS-30 is available certified CE

***Above Model Also Available as Complete Export Package***

For complete specification please contact sales@hemsltd.com

HCS-30 Hydraulic Cylinder Servicer
HEMS/ Tuxco Model HCS-30
Torque Capacity 30,000 lb-ft (4140 kg-m)
Torquer Cylinder DOUBLE ACTING
Max. Capacity Cylinder Length (Extended) 22 ft. (6.7 m)
Max. Capacity Cylinder Diameter 16 in. (406.4 mm)
Max. Required Floor Space (Length) 26 ft. (7.9 m)
Max. Required Floor Space (Width) 3 ft. (.9 m)
Max. Required Air Space 9 ft. (2.7 m)
Power Required ALL VOLTAGE 50/60HZ/3 Ph
Horsepower 5 HP
Nut Runner Torque 5,000 lb-ft (690 kg-m)
Nut Runner Speed 8 RPM
Built-In Spanner Wrench YES
Access Required FRONT
Torquer Stroke Speed 10 in. STROKE (14 sec. / ft.)
Rod Extraction/Installation Speed 48 in. STROKE (5.2 sec. / ft.)
Pendant Control YES
Extraction Force 14,000 lbs. (62.3 kN)
Available Conformite Europeen (CE) YES

DOWNLOAD HCS-30 HYDRAULIC CYLINDER SERVICE BROCHURE

DOWNLOAD HCS-30 HYDRAULIC CYLINDER SERVICE OPTIONAL ACCESSORIES

DOWNLOAD HCS-30 HYDRAULIC CYLINDER SERVICE FOOTPRINT DRAWING


HCS-40 Hydraulic Cylinder Servicer

This model is essentially the same as the HCS-30, has identical features, but will handle cylinders to 26 feet (7.9 m) in length, 22 inches (558.8 mm) in diameter and provide 40,000 lb-ft (5520 kg-m) of available torque.

The HCS-40 makes disassembling and reassembling hydraulic cylinders easier than ever with its massive 40,000 lb-ft (5520 kg-m) of available torque and built-in High Speed Hydraulic Nut Runner. Rod extraction is a breeze with the 7.5 tons of extraction force. Typically used on large construction equipment and mining equipment, alike, the HCS-40 is the most versatile and economical model in the current Tuxco line of equipment.

Rest assured with a Tuxco HCS-40 Hydraulic Cylinder Servicer, you will be repairing hydraulic cylinder safer, faster, and more profitably then ever!

The HCS-40 is available certified CE

***Above Model Also Available as Complete Export Package***

The HCS-40 will service all current CAT® cylinders.

For complete specification please contact sales@hemsltd.com

HCS-40 Hydraulic Cylinder Servicer
HEMS/ Tuxco Model HCS-40
Torque Capacity 40,000 lb-ft (5520 kg-m)
Torquer Cylinder DOUBLE ACTING
Max. Capacity Cylinder Length (Extended) 26 ft. (7.9 m)
Max. Capacity Cylinder Diameter 22 in. (558.8 mm)
Max. Required Floor Space (Length) 33 ft. (10.0 m)
Max. Required Floor Space (Width) 3 ft. (.9 m)
Max. Required Air Space 9 ft. (2.7 m)
Power Required ALL VOLTAGE 50/60HZ/3 Ph
Horsepower 5 HP
Nut Runner Torque 5,000 lb-ft (690 kg-m)
Nut Runner Speed 8 RPM
Built-In Spanner Wrench YES
Access Required FRONT
Torquer Stroke Speed 10 in. STROKE (13.5 sec. / ft.)
Rod Extraction/Installation Speed 48 in. STROKE (5.2 sec. / ft.)
Pendant Control YES
Extraction Force 14,000 lbs. (62.3 kN)
Available Conformite Europeen (CE) YES

DOWNLOAD HCS-40 HYDRAULIC CYLINDER SERVICER BROCHURE

DOWNLOAD HCS-40 HYDRAULIC CYLINDER SERVICER OPTIONAL ACCESSORIES

DOWNLOAD HCS-40 HYDRAULIC CYLINDER SERVICER FOOTPRINT DRAWING


HCS-60 Hydraulic Cylinder Servicer

This model, shown at the beginning of this section, is equipped with a 7 1/2 HP Hydraulic Power Supply that powers seven hydraulic functions that provide maximum productivity and ease of operation. There are two hydraulic torqueing devices, one for removing threaded cylinder caps and highly torqued cap bolts (can also be used to remove piston nuts on cylinders too long to fit in Servicer), the other for removing highly torqued piston retaining nuts. A High Torque Hydraulic Nut Runner is also provided. Set up functions are hydraulically assisted. Will service all current CAT® cylinders.

The HCS-60 is available certified CE

***Above Model Also Available as Complete Export Package***

The HCS-60 will service all current CAT® cylinders.

For complete specification please contact sales@hemsltd.com

HCS-60 Hydraulic Cylinder Servicer
HEMS/ Tuxco Model HCS-60
Torque Capacity 60,000 lb-ft (8280 kg-m)
Torquer Cylinder (2) BOTH DOUBLE ACTING
Max. Capacity Cylinder Length (Extended) 24 ft. (7.3 m)
Max. Capacity Cylinder Diameter 20 in./30 in. (508 mm/762 mm)
Max. Required Floor Space (Length) 32 ft. (9.8 m)
Max. Required Floor Space (Width) 5 ft. (1.5 m)
Max. Required Air Space 11 ft. (3.4 m)
Power Required ALL VOLTAGE 50/60HZ/3 Ph
Horsepower 7½ HP
Nut Runner Torque 5,000 lb-ft (690 kg-m)
Nut Runner Speed 8 RPM
Built-In Spanner Wrench YES
Access Required FRONT
Torquer Stroke Speed 10 in. STROKE (14.0 sec. / ft.)
Rod Extraction/Installation Speed 48 in. STROKE (4.0 sec. / ft.)
Pendant Control YES
Extraction Force 14,700 lbs. (65.4 kN)
Available Conformite Europeen (CE) YES

DOWNLOAD HCS-60 HYDRAULIC CYLINDER SERVICER BROCHURE

DOWNLOAD HCS-60 HYDRAULIC CYLINDER SERVICER OPTIONAL ACCESSORIES

DOWNLOAD HCS-60 HYDRAULIC CYLINDER SERVICER FOOTPRINT DRAWING


HCS-60-L Hydraulic Cylinder Servicer

This model is essentially the same as the HCS-60, has identical features, but will handle longer cylinders. Will service all current CAT® cylinders and Hitachi® EX-1800 and EX-3500 Boom Cylinders.

The HCS-60- L is equipped with a 7 1/2 HP Hydraulic Power Supply that powers seven hydraulic functions that provide maximum productivity and ease of operation. There are two hydraulic torquing devices, one for removing threaded cylinder caps and highly torqued cap bolts (can also be used to remove piston nuts on cylinders too long to fit in Servicer), the other for removing highly torqued piston retaining nuts. A High Torque Hydraulic Nut Runner is also provided. Set up functions are hydraulically assisted.

The HCS-60- L is available certified CE

***Above Model Also Available as Complete Export Package***The HCS-60-L will service all current CAT® cylinders.

HCS-60-L Hydraulic Cylinder Servicer
HEMS/ Tuxco Model HCS-60-L
Torque Capacity 60,000 lb-ft (8280 kg-m)
Torquer Cylinder (2) BOTH DOUBLE ACTING
Max. Capacity Cylinder Length (Extended) 34 ft. (10.4 m)
Max. Capacity Cylinder Diameter 20 in./30 in. (508 mm/762 mm)
Max. Required Floor Space (Length) 43 ft. (13.1 m)
Max. Required Floor Space (Width) 5 ft. (1.5 m)
Max. Required Air Space 12 ft. (3.7 m)
Power Required ALL VOLTAGE 50/60HZ/3 Ph
Horsepower 7½ HP
Nut Runner Torque 5,000 lb-ft (690 kg-m)
Nut Runner Speed 8 RPM
Built-In Spanner Wrench YES
Access Required FRONT
Torquer Stroke Speed 10 in. STROKE (14.0 sec. / ft.)
Rod Extraction/Installation Speed 48 in. STROKE (4.0 sec. / ft.)
Pendant Control YES
Extraction Force 14,700 lbs. (65.4 kN)
Available Conformite Europeen (CE) YES

DOWNLOAD HCS-60-L HYDRAULIC CYLINDER SERVICER BROCHURE

DOWNLOAD HCS-60-L HYDRAULIC CYLINDER SERVICER OPTIONAL ACCESSORIES

DOWNLOAD HCS-60-L HYDRAULIC CYLINDER SERVICER FOOTPRINT DRAWING


HCS-2520 Hydraulic Cylinder Servicer

The HCS-2520 utilizes compressed air to provide hydraulic power and thus requires no electricity to operate. This model is an excellent, low-cost hydraulic cylinder servicer that would prove to be a productive addition to any hydraulic repair facility. The HCS-2520 will produce up to 25,000 lb-ft (3450 kg-m) of torque to remove threaded glands and piston retaining nuts, powered solely by an air/hydraulic system. It is designed to service cylinders up to 26 feet (7.9 m) in extended length, with diameters up to 22 inches (558.8 mm).

The machine utilizes spring return, single acting hydraulic rams to provide high torque and high rod extraction force. It will service a wide range of cylinder sizes where maximum speed is not a primary concern. This model has proven to be extremely successful in countless installations throughout the world, particularly where 3 phase power is not an option, as well as where volatile atmospheres exist. The HCS-2520 also can be easily mounted on mobile hydraulic repair vehicles, to break down cumbersome cylinders that need to be repaired in the field. This feature alone has made the HCS-2520 ideal for hydraulic repair markets in areas such as the Middle East and Russia/Siberia.

The HCS-2520 is available certified CE

***Above Model Also Available as Complete Export Package*** The HCS-2520 will service all current CAT® cylinders.

HCS-2520 Hydraulic Cylinder Servicer
HEMS/ Tuxco Model HCS-2520
Torque Capacity 25,000 lb-ft (3450 kg-m)
Torquer Cylinder SINGLE ACTING/ SPRING RETURN
Max. Capacity Cylinder Length (Extended) 26 ft. (7.9 m)
Max. Capacity Cylinder Diameter 22 in. (558.8 mm)
Max. Required Floor Space (Length) 30 ft. (9.2 m)
Max. Required Floor Space (Width) 3 ft. (.9 m)
Max. Required Air Space 10 ft. (3.0 m)
Max. Capacity Cylinder Diameter 22 in. (558.8 mm)
Power Required SHOP AIR
Horsepower N/A
Nut Runner Torque N/A
Nut Runner Speed N/A
Built-In Spanner Wrench YES
Access Required FRONT & REAR
Torquer Stroke Speed 10 in. STROKE (29 sec. / ft.)
Rod Extraction/Installation Speed 14 in. STROKE (33 sec. / ft.)
Pendant Control NO
Extraction Force 9,900 lbs. (44.1 kN)
Available Conformite Europeen (CE) YES

DOWNLOAD HCS-2520 HYDRAULIC CYLINDER SERVICER BROCHURE

DOWNLOAD HCS-2520 HYDRAULIC CYLINDER SERVICER OPTIONAL ACCESSORIES


HCS-25-LS Hydraulic Cylinder Servicer

The HCS-25-LS features an electric/hydraulic power supply which allows for faster extraction/insertion of piston rods while repairing and rebuilding hydraulic cylinders. Paired with 25,000 lb-ft (3450 kg-m) of available torque to service threaded glands and piston retaining nuts, this machine will repair more hydraulic cylinders, faster, resulting in higher profits on all of your hydraulic cylinder repair jobs.

The HCS-25-LS uses a 2 HP, single phase hydraulic power supply, to operate a 48 inch (1219.2 mm) double acting indexing cylinder. A hydraulic cylinder rod eight feet in length can be removed from a barrel in less than 90 seconds. The machine is designed to service hydraulic cylinders to an extended length of 22 feet (6.7 m), with up to a 16 inch (406.4 mm) diameter.An ideal, entry level hydraulic cylinder repair bench, this model is not only affordable, but offers a fast return on investment. With a HCS-25-LS, repair facilities can count on safer, faster, and more profitable repairs. Hundreds of these models are in daily use by electric utilities, municipal garages, construction companies, equipment rental facilities, and others.

The HCS-25-LS is available certified CE

HCS-25-LS Hydraulic Cylinder Servicer
HEMS/ Tuxco Model HCS-25-LS
Torque Capacity 25,000 lb-ft (3457.5 kg-m)
Torquer Cylinder SINGLE ACTING
Max. Capacity Cylinder Length (Extended) 22 ft. (6.7 m)
Max. Capacity Cylinder Diameter 16 in. (406.4 mm)
Max. Required Floor Space (Length) 23 ft. (7.0 m)
Max. Required Floor Space (Width) 3 ft. (.9 m)
Max. Required Air Space 10 ft. (3.0 m)
Power Required SHOP AIR & SINGLE PHASE POWER
Horsepower 2 HP
Nut Runner Torque N/A
Nut Runner Speed N/A
Built-In Spanner Wrench YES
Access Required FRONT & REAR
Torquer Stroke Speed 10 in. STROKE (29 sec. / ft.)
Rod Extraction/Installation Speed 48 in. STROKE (7.6 sec. / ft.)
Pendant Control NO
Extraction Force 8,300 lbs. (36.9 kN)
Available Conformite Europeen (CE) YES

DOWNLOAD HCS-25-LS HYDRAULIC CYLINDER SERVICER BROCHURE

DOWNLOAD HCS-25-LS HYDRAULIC CYLINDER SERVICER OPTIONAL ACCESSORIES

DOWNLOAD HCS-25-LS HYDRAULIC CYLINDER SERVICER FOOTPRINT DRAWING


RGS-325 PISTON ROD GUIDED SPANNER WRENCH

When corrosion, cylinder distortion, or thread compounds make threaded cylinder head removal a time consuming job, technicians resort to cutting away the barrel, cutting the gland, torch heating or using a hammer and punch.

Now there is a spanner wrench useable in shop or field that makes high torque threaded gland head removal quick, easy and much safer because it won't slip and it won't damage the rod, head or its spanner slots or holes.

The RGS-325 attaches to the piston rods from 1.00" (25.4mm) to 3.25" (82.55mm) in diameter. The piston rod is protected by built-in nylon pads and HDPE rest. A simple adjustment centers the wrench on the head. The appropriate slot or pin dies engage the head and follow it out as it is unscrewed.

If you are tired of time consuming struggles with threaded cylinder head glands, the unique, new RGS-325 will make life a lot easier. And if you are tired of broken spanners, slipping chain wrenches and damaged threaded glands, the tool room quality RGS-325 will end the problems for good. It is heat treated to RC 52 for maximum strength.

DOWNLOAD RGS-325 PISTON ROD GUIDED SPANNER WRENCH

RGS-325 Piston Rod Guided Spanner Wrench
HEMS/ Tuxco Model RGS-325
Max. Capacity Rod Diameter 3.25 in. (82.55 mm)
Max. Capacity Cylinder Barrel Diameter 9.0 in. (228.6 mm)
Min. Capacity Rod Diameter 1.0 in. (25.4 mm)
Spanner Pins/Slots Will Accommodate In Both Front & Side of Gland
Spanner Hole Configurations Slots or Holes in Either 90° or 120° Configurations
Spanner Pin Material (ALL) 4140 (RC 52)
Spanner Sizes (Pins) .1875 in. (4.76 mm)
.250 in. (6.35 mm)
.3125 in. (7.94 mm)
.375 in (9.53 mm)
.4375 in. (11.11 mm)
Spanner Sizes (Slots) .250 in. (6.35 mm)
.375 in. (9.53 mm)
.500 in. (12.7 mm)

CALCULATE "RETURN OF INVESTMENT" WITH HEMS/Tuxco BENCHES

Cost effective cylinder repair with a quick return on investment.

HEMS/ Tuxco benches offer higher integrity repairs, which means overall less repairing and higher quality, longer-lasting cylinders.

Repairing hydraulic cylinders using HEMS/ Tuxco benches is safer than using other methods.

With the help of a trained technician, repairs can be carried out in less than an hour HEMS/ Tuxco offer both automatic and manual benches and provide for all types of businesses.