HYDRAULIC CYLINDER SERVICERS

HCS-25-LS-CE-EX

HCS-2520-CE-EX

HCS-30-CE-EX

HCS-40-CE-EX

HCS-60-CE-EX

HCS-60-L-CE-EX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CYLINDER REPAIR

HCS-60-L-CE-EX HYDRAULIC CYLINDER SERVICER
(Conformite Europeene)

This model is essentially the same as the HCS-60, has identical features, but will handle longer cylinders. Will service all current CAT® cylinders and Hitachi® 3500 Boom Cylinders.  This extra long version of the HCS-60 is expanded from 14'5" to 20'5".  Requires 41'6" of floor space.  Will handle Hitachi EX-1800 and EX-3500 Boom Cylinders with #11910 Deep Socket Adapter.

SPECIFICATIONS:
Maximum Cylinder Length - 34 ft. (7.32 m)
Maximum Cylinder Diameter – 20/30 ins. (609 mm)
Maximum Available Torque - 60,000 lb/ft. (8300 kg/m)
Maximum Cap Torque - 25,000 lb/ft. (3458 kg/m)
Maximum Rod Extraction Force - 6 Tons
Rod Extraction Speed - 4 ft./16 secs. (1219 mm/16 secs.)
7 RPM Hydraulic Nut Runner Produces 4000 lb/ft. Torque (553 kg/m)
Electric Pump - All Voltage, 50/60 Hz - 3 Phase, 7 1/2 HP
Push Button Pendant Control with 30' of Cable

Special features exclusive to the HCS-60-L-CE-EX:

#11910 Deep Socket Adapter & Insert Package
Deep socket adapter allows you to easily remove piston retaining nuts from a cylinder rod equipped with a snubber.  Included are two hexes (219mm and 295mm) specifically designed for the Hitachi® EX-1800 and EX-3500 Boom Cylinder retaining nuts.  Additional inserts are available from 5” to 8” and 130mm to 170mm.

#19524 HCS-60 Manual Valve Package
Eliminates all quick coupled hose changes.

#980 Low Torque Monitor
Attaches to nut runner to read very low torques accurately.

#909 V-Block Chuck Wings
For mounting cylinders in servicer chucks when the cylinder or rod does not have a pin bushing.

#906-60 Universal Ball Joint Chuck Adapter
Used to mount piston rods terminating in a female ball joint to the servicer T-slot chuck.

#918 Off-Set Headstock Chuck Wings
For mounting wide cylinder eyes to servicer headstock chuck.

Standard with the HCS-60-L-CE-EX:

1 - Power Unit
1 - Nut Runner & Nut Runner Motor
1 - Nut Runner Spline Coupler & Snap Ring
1 - Hydraulic Ram Assembly
1 - Headstock Toggle Assembly
2 - Safety Straps 6' Long
28 - Mounting Anchors, Washers, Bolts, & Setting Tools
2 - Torque Tracks 15' long
1 - Allen Wrench Set (3/4” - 5/8” - 3/8” - 1/4" - 1/16”)
1 - Spanner Pin Set
1 - Universal Spanner Wrench
3 - Torquer Bars
1 - Drum (cut in half)
1 - Drum Dolly
2 - 1 1/2-6 x 18" Threaded Rod & Nuts for #913 Wrench
1 - 1 1/2-6 x 18" Threaded Rod & Nuts for Machine
4 - Lock Blocks for Tracks
2 - Lock Blocks for Tailstock
1 - Operations Manual
1 - #913 High Torque Wrench
1 - Nut Runner Motor Loop Hose 32" Long
2 - Nut Runner Extension Hose 250" Long
2 - 3 3/4" Cones with 1 1/2" Adapter
2 - 6" Cones with 1 1/2" Adapter
2 - 3 3/4" Cones with 2" Adapter
2 - 6" Cones with 2" Adapter

 ADDITIONAL INSERTS (STANDARD) AVAILABLE FOR THE DEEP SOCKET ADAPTER:
# 11911    5" Hex Insert                
# 11912    5 1/2" Hex Insert       
# 11913    6" Hex Insert               
# 11914    6 1/2" Hex Insert       
# 11915    7" Hex Insert                
# 11916    7 1/2" Hex Insert        
# 11917    8" Hex Insert                

ADDITIONAL INSERTS (METRIC) AVAILABLE FOR THE DEEP SOCKET ADAPTER:
# 11919    130mm Square Insert           
# 11920    130mm Hex Insert                 
# 11921    135mm Hex Insert                 
# 11922    145mm Hex Insert                
# 11923    145mm Square Insert           
# 11924    155mm Square Insert       
# 11925    170mm Hex Insert