CYLINDER REPAIR
HCS-60-CE-EX HYDRAULIC CYLINDER SERVICER
(Conformite Europeene)
This model is equipped with a 7 1/2 HP Hydraulic Power Supply that powers seven hydraulic functions that provide maximum productivity and ease of operation. There are two hydraulic torquing devices, one for removing threaded cylinder caps and highly torqued cap bolts (can also be used to remove piston nuts on cylinders too long to fit in Servicer), the other for removing highly torqued piston retaining nuts. A High Torque Hydraulic Nut Runner is also provided. Set up functions are hydraulically assisted.
SPECIFICATIONS:
Maximum Cylinder Length - 24 ft. (7.32 m) EXTENDED
Maximum Cylinder Diameter – 20/30 ins. (609 mm)
Maximum Available Torque - 60,000 lb/ft. (8300 kg/m)
Maximum Cap Torque - 25,000 lb/ft. (3458 kg/m)
Maximum Rod Extraction Force - 6 Tons
Rod Extraction Speed - 4 ft./16 secs. (1219 mm/16 secs.)
7 RPM Hydraulic Nut Runner Produces 4000 lb/ft. Torque (553 kg/m)
Electric Pump - All Voltage, 50/60 Hz - 3 Phase, 7 1/2 HP
Push Button Pendant Control with 30' of Cable
Special features exclusive to the HCS-60-CE-EX:
#11910 Deep Socket Adapter & Insert Package
Deep socket adapter allows you to easily remove piston retaining nuts from a cylinder rod equipped with a snubber. Included are two hexes (219mm and 295mm) specifically designed for the HITACHI EX-1800 and EX-3500 Boom Cylinder retaining nuts. Additional inserts are available from 5” to 8” and 130mm to 170mm.
#19524 HCS-60 Manual Valve Package
Eliminates all quick coupled hose changes.
#980 Low Torque Monitor
Attaches to nut runner to read very low torques accurately.
#909 V-Block Chuck Wings
For mounting cylinders in servicer chucks when the cylinder or rod does not have a pin bushing.
#906-60 Universal Ball Joint Chuck Adapter
Used to mount piston rods terminating in a female ball joint to the servicer T-slot chuck.
#918 Off-Set Headstock Chuck Wings
For mounting wide cylinder eyes to servicer headstock chuck.
Standard with the HCS-60-CE-EX:
1 - Power Unit
1 - Nut Runner & Nut Runner Motor
1 - Nut Runner Spline Coupler & Snap Ring
1 - Hydraulic Ram Assembly
1 - Headstock Toggle Assembly
2 - Safety Straps 6' Long
28 - Mounting Anchors, Washers, Bolts, & Setting Tools
2 - Torque Tracks 15' long
1 - Allen Wrench Set (3/4” - 5/8” - 3/8” - 1/4" - 1/16”)
1 - Spanner Pin Set
1 - Universal Spanner Wrench
3 - Torquer Bars
1 - Drum (cut in half)
1 - Drum Dolly
2 - 1 1/2-6 x 18" Threaded Rod & Nuts for #913 Wrench
1 - 1 1/2-6 x 18" Threaded Rod & Nuts for Machine
4 - Lock Blocks for Tracks
2 - Lock Blocks for Tailstock
1 - Operations Manual
1 - #913 High Torque Wrench
1 - Nut Runner Motor Loop Hose 32" Long
2 - Nut Runner Extension Hose 250" Long
2 - 3 3/4" Cones with 1 1/2" Adapter
2 - 6" Cones with 1 1/2" Adapter
2 - 3 3/4" Cones with 2" Adapter
2 - 6" Cones with 2" Adapter
ADDITIONAL INSERTS (STANDARD) AVAILABLE FOR THE DEEP SOCKET ADAPTER:
# 11911 5" Hex Insert
# 11912 5 1/2" Hex Insert
# 11913 6" Hex Insert
# 11914 6 1/2" Hex Insert
# 11915 7" Hex Insert
# 11916 7 1/2" Hex Insert
# 11917 8" Hex Insert
